British China Germany Japan Korea Russia Russia
Richard Pieris Natural Foams Ltd.
Order Your
Latex Mattress Today
  Home Process
     Our Markets
     Develop And Deploy
     Partner Support
     Learn About
     Natural Latex Links
Dunlop Process has become the most preferred technology to manufacture 100 pure natural latex mattresses as the process is environmental-friendly and no toxic chemicals are emitted during production. All our natural latex foam products are manufactured through the Dunlop process.
Compound latex is frothed and filled into molds and vulcanized at lower temperature. Each mattress is made individually in molds for the size of the product. The gravity and natural sedimentation makes the firmness gradient from bottom to top, enhancing back support firmness and luxury comfort of 100% natural latex mattress.
      Process Stages :
     Compounding :
  Milky sap is mixed with processing chemicals in stages.
     Foaming and Vulcanizing :
  Molds are filled with compounded latex and heat is applied to cure the foam, allowing latex monomers bonding together to make Latex polymer in mattress blocks or in pillows.
     Washing :
  Once the mattress and pillows are solidified, they are stripped off the moulds and washed. This removes the soap residues and other chemicals and enhances product durability.
     Drying :
  The mattress core or pillow is slowly run on a conveyor belt through the dryer which evaporates all the water. The continuous driver has a capacity of drying around 40-50 containers per month.
     Quality Testing :
  All products are tested for hardness and density, deploying hardness testers and density meters. Items are also hand-inspected for visual and physical defects, timed and individually weighed to ensure that exact specifications are met.
     Fabrication, Packing and Delivery :
  Cores are cut as per customer requirements to obtain pin core sheets, convoluted sheets etc.
  About Us Products Supply Chain Process Factory Home
   Richard Pieris Natural Foams Ltd. Latex Cores Nusery Compounding Research & Development  
   Richard Pieris & Company PLC. Latex Toppers Plantations Foaming/ Vulcunizing Quality Standards  
   Richard Pieris Exports Ltd. Latex Pillows Centrifuge Facility Washing    
  Latex Fire Retardant Production Drying    
  Latex Medical Range Value Additions Quality Checking    
  Baby Crib Mattress   Packing & Delivery    
  Retail Ready Mattresses        
  Order Your Latex Mattress Today Contact Us Promotional Meterial  
  Best viewed with Internet Explorer 7, Firefox 3, Google Chrome 3 or Safari 2
  © 2010-2014 Richard Pieris Natural Foams Limited | Site by ARPICO
  Follow us on :