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Compounding : |
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Milky sap is mixed with processing chemicals in stages. |
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Foaming and Vulcanizing : |
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Molds are filled with compounded latex and heat is applied to cure the foam, allowing latex monomers bonding together to make Latex polymer in mattress blocks or in pillows. |
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Washing : |
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Once the mattress and pillows are solidified, they are stripped off the moulds and washed. This removes the soap residues and other chemicals and enhances product durability. |
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Drying : |
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The mattress core or pillow is slowly run on a conveyor belt through the dryer which evaporates all the water. The continuous driver has a capacity of drying around 40-50 containers per month. |
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Quality Testing : |
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All products are tested for hardness and density, deploying hardness testers and density meters. Items are also hand-inspected for visual and physical defects, timed and individually weighed to ensure that exact specifications are met. |
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Fabrication, Packing and Delivery : |
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Cores are cut as per customer requirements to obtain pin core sheets, convoluted sheets etc. |
Our Markets
North America
